Manufacture and sale of screw piles. How to choose equipment for the production of screw piles Installation of screw piles as a business
Business ideas this is such a "product" of creative thought, which is the most important component on the way to creating and developing a business, and here's why.
- Each business created begins with a detailed business plan, the entire content of which revolves around one single business ideas, which was selected among a large number of similar thought forms.
Further "survivability" of an idea for a business depends solely on the personal qualities of the entrepreneur and his financial condition, that is, on how competently he can calculate his financial opportunities, since it is precisely from the lack of funds that many enterprises are closed.
In this section of our site, we will regularly publish new business ideas and non-standard solutions in terms of improving something. Our best (and not only ours) earning offers and original business ideas are contained in our paid e-books, which you can purchase for little money, under the heading ebook store.
Screw pile production
Another article related to the topic of creating a business in the field of industrial activity. It will focus on the type of foundation using screw piles.
These are metal pipes of different diameters with a pointed end and blades, like an ice ax. The principle of operation of screw piles for foundation installation is simple.
Screw piles are screwed into the ground to the required depth, and then the inner cavity of the pipe is poured with concrete. After the cement-sand mixture has dried, this foundation is ready to take on the mass of the residential building, acting as a foundation.
Benefits of a screw pile foundation
- The foundation of this material is cheaper than all the others by 50-70%, and the term of its installation is 1 day. That is, the next day you can already start building a house on this foundation. The service life of the foundation of screw piles is 150-200 years.
- Possible installation of screw piles on soils with the most difficult soil and any relief. Ease of installation. Two people are enough for pile installation screw foundation. The whole process consists of marking the territory, screwing the piles and filling the internal cavities with concrete.
That is precisely why I propose to organize the production of screw piles. The fact is that companies that install the foundation on the territory of the customer do not sell screw piles. They make them themselves and make their direct installation.
But what about a person who intends to make such a foundation himself?
No way. There are no screw piles for sale. It is more profitable for companies to sell them together with installation, charging an additional fee for the entire range of services, that is, for the installation itself.
- Now imagine how much the foundation will cost a person if he can buy screw piles and install them on his own.
- That is precisely why I propose to organize the production of screw piles.
There is nothing difficult in this matter. A pointed cone and blades are welded to the pipe, the finished product is covered with a protective compound and that's it. To organize production, you will need to purchase welding machines for welding and cutting metal and additional small tools.
Currently, screw piles are used quite often in production. In order to organize your own enterprise, which will specialize in the production of such building element, will require quite a large investment.
However, income with a competent approach will not be long in coming. And in order to open your own business in this area of life, you will need to familiarize yourself with some of the basic nuances that may affect the formation of the company.
Key point to consider
The most important thing that requires increased attention is the equipment for the production of screw piles. It must be clearly understood that it must be of high quality. Only in such a situation can we talk about a good profit from the products that will go on sale from the conveyors of the enterprise.
What do you need to pay attention to?
Currently, a variety of equipment can be offered by suppliers. Many characteristics, of course, coincide. However, there are also differences. Home hallmark performance, degree of automation, additional equipment serve between various installations.
In order to equip your workshop, you must be guided by the volume of products that must be achieved in production. An important role is played by the financial capabilities of the entrepreneur. They don't always reach the highest level.
Optimal choice
So, what equipment for the production of screw piles can be considered optimal? In order to start your entrepreneurial activity, you do not need to purchase all the devices at once. The minimum set of the production line should include the following systems:
- Band saw equipment. It is needed for cutting metal blanks, which in the end will have the shape of pipes. This procedure takes place according to strictly fixed sizes.
- Rotary forging plant. This system is simply necessary, since with its help a cone can be made at one of the ends of the product.
- Induction equipment for the production of screw piles. It is required in order to be able to heat the end of the cone during the manufacture of products. This happens before the final forging.
- Steel molds. They must be used in order to tie the ends of the cone.
- Drilling machine. Required to buy for making holes in products.
- A system that cuts strips to fit specific spirals. It is impossible to find screw piles that would not have similar parts that are located from each other with a certain step. Therefore, this equipment must be purchased without fail.
- A device with which you can cut spirals. Typically, such an installation comes in one set with molds.
- A machine used for arc welding. This equipment, with the help of which the production of screw piles for foundations takes place, can work both in automatic and manual mode. Naturally, for the optimal operation of the entire enterprise as a whole, it is required to pay attention to the first option.
- A hydraulic press must be used in order to be able to form the pile neck and cutouts for the special flanges. Sold with molds.
Optimal but not perfect processing line
All of the above equipment is necessary so that the technology for the production of screw piles can be established at the initial stage of the formation of one's own enterprise. In order to purchase the above set of devices, you will need to spend about 900 thousand rubles.
The performance of such equipment can not be called great. However, for start-up entrepreneurs, it is the most preferred option. For larger enterprises, you need to pay attention to devices whose power is at a fairly high level. It should also be noted that you will need to pay extra money for such a parameter as automation. Additional costs will be spent on debugging the commissioning system. This should not be forgotten.
Don't worry about saving
It is not necessary to save on the purchase of machines. When calculating screw piles, keep in mind that the quality of the final product will depend on the equipment. Naturally, protect your cash always possible. For this purpose, it is worth buying used equipment.
In addition, it is always possible to order a production line directly from China, which will save some money. It should be understood that European-made equipment has a higher cost.
Required set of devices
Summing up, we can say that when organizing your own enterprise, you will need to buy the following set of installations and tools:
- Cutting machines. Among them are a variety of presses that are engaged in stamping the petals of the screw part, circular saws used to cut piles from raw materials, angle grinders necessary for cutting the ends of the supports.
- Assembly tools. This group includes welding machines, various tables, workbenches, assembly stands, vices, clamps. In other words, this category of goods includes those tools that are used in order to be able to install screw piles. It will be much more difficult to do this with your own hands without using all the necessary equipment.
- Need to buy everything necessary tools for finishing and packaging of final products. In this case, we are talking about painting stands, spray guns, packers and other tools.
All this should be used in the production of piles.
Conclusion
In this review, the issue related to the purchase of all the necessary equipment was highlighted. The solution of such a problem must be approached with all responsibility and accuracy.
It is necessary to be guided in many respects by the amount that the entrepreneur is ready to allocate for organizing his business, namely for the purchase of equipment. And it should be understood that your own enterprise is constantly required to develop.
And for this it is necessary to purchase the latest and most powerful equipment for the production of screw piles. Only in this case it will bring consistently high profits. Good luck with organizing your own business!
Foundations based on screw piles are in demand. Enterprises master the production of these products. In addition to the correct choice of metal and technology, a very important role is played by the choice of equipment that is used for the production of screw supports.
Design and application of screw supports
A screw pile is a support that easily enters the ground, thanks to a special nozzle. It allows you to facilitate the immersion of the support. As a material for the manufacture of piles, metal or reinforced concrete is used. To ensure the alignment of the structure along the plane, the support is covered with heads that are welded to the metal frame.
These types of supports are used everywhere:
- during construction in difficult soils (private construction);
- for the installation of power transmission towers;
- for erecting a radio match;
- for frame structures;
- for the installation of temporary structures and structures;
- when building fences.
It is noteworthy that during the installation of screw piles there is practically no vibration. This allows the foundation to be made within the existing building. Depending on the need, screw supports can be produced with different characteristics of strength, dimensions, and so on.
Features of the production of supports
Screw piles have various design features, which allows them to be divided into:
- cast;
- welded;
- combined.
The name speaks for itself. Cast connections are made by high-temperature casting. Such designs are expensive, but at the same time reliable. Their characteristics are much higher than those of analogues.
Welded can be made using a press, have a cone-shaped lower part, to which the blade is welded. This design is quite simple, with the availability of equipment and certain skills, it can be made even at home.
Combined screw piles are made by casting, but the screw part is welded separately onto the cone of the rear part.
Screw supports are most often made of thick-walled pipes. The workpiece is checked for the presence of defects, after which a part of the desired size is cut out of it. The tip (shoe) is made of steel of the required strength with a thickness of up to 5 mm. Special machines are used to form the conical surface. After this procedure, the metal is rolled and welded.
The blade can be produced on a lathe. Equipment that works according to this principle is worth buying, it is the most accurate and minimizes waste. The blades are made from sheet steel. They are bent and welded directly to the body. At the final stage, the tip is connected to the bearing part, the pile is cleaned of scale and treated with anti-corrosion agents. Supports made of reinforced concrete are produced by casting into the formwork. The structure must be well reinforced to ensure reliability and sufficient elasticity.
Equipment for the production of screw piles
The modern equipment allows to make designs with special accuracy. Such piles have high performance characteristics. Our company supplies high-quality equipment for the production of screw piles. It allows not only to produce reliable support structures, but also to save money and resources spent on production.
Remember, high-quality equipment for the production of screw supports is the key to success and reliability of the structure under construction. The price for it can fluctuate, depending on many factors. In our company you can buy high-precision equipment. Our experts will help you choose the equipment based on their technological needs, as well as give any advice regarding the production of screw supports.
The construction industry is constantly evolving, bringing new technologies and materials to the industry. But those developments that have been showing themselves well on the market for decades will never lose their relevance. This includes the production of screw piles. Despite the fact that this case has its own specifics, it is not difficult to delve into all the nuances.
Screw piles are building structures actively used for laying the foundations of buildings, during the installation of power transmission poles, in the process of building ports and bridges. Such systems can be installed in any type of soil, in any weather, with minimal involvement of labor.
Production of screw piles. Latest developments
Given the wide scope of screw piles, it will be easy to find customers - entire microdistricts are actively built up in each city. And where there is demand, there will always be profit. The point is small - to understand the nuances of the planned business and calculate the risks. What is the business based on the production and sale of screw piles?
Our business valuation:
- Starting investments - from 2500000 rubles.
- Market saturation is average.
- The complexity of starting a business is 7/10.
Possible risks when starting a business
Since there are considerable investments in the enterprise, you should be aware of all possible financial risks. And here, a clear business plan will come in handy, which will include points for analyzing the market and the technology being introduced, and calculating costs.
The only thing that can significantly complicate the sale of finished products is a lot of competition in a particular region.
Therefore, even before you start manufacturing pile blades and the final product, you need to find out:
- Does a specific region need products?
- How many companies already offer these types of products?
- How far away are raw material suppliers located?
- Will it be possible to find experienced specialists in a particular region to work in the workshop?
- How much wholesale buyers are willing to give money for a quality product?
If, according to the analysis, it turns out that the products are not particularly interesting to local builders, then it is better to abandon the idea. There is another option - to invest more money in the business so that it becomes possible to offer products to neighboring markets.
And in order to pay off the price of equipment for the production of screw piles as soon as possible, it is worth starting to look for wholesale buyers of manufactured products at the stage of creating a business plan. Then, by the start of the workshop, its approximate capacity and profitability will already be known.
What technology is used in the manufacturing process of piles
In the process of manufacturing piles, seamless or welded pipes with a diameter of 108 mm and a wall thickness of 4-5 mm act as the main raw material. As for the length, there may be different options for finished products - it all depends on the specific goals of construction. That is why enterprises of this type are more likely to produce screw piles to order, when the client specifies the exact parameters of the final product.
A certain stock of finished goods must still be in stock. Then each customer can immediately pick up the right amount of material from the factory. Be guided by the fact that the piles most in demand among customers have a length of 2-2.5 m. For many territories of our country, they are quite enough to make the structure strong and reliable.
The "average" screw pile manufacturing technology can be described as follows
- Pipes are cut into separate pieces of the required length.
- The lower end of the pipe is processed in a certain way, so that the end result is a cone-shaped or oblique cut end.
- A screw blade is welded to the lower end of the "semi-finished product". To obtain it, a steel tape 4-6 mm thick is taken. The pitch of the screw may vary. The rule is - the harder the ground, the smaller the step should be. In some cases, the tip is made separately - from a steel circle with pre-cut threads. The quality of drilling will be higher, but the cost of finished products will also increase.
- The pipe is drilled through in 2-3 places. This is necessary to insert a steel rod here later to fasten the gate.
- At the upper end of the pipe, a screw pile head is installed. This is a metal platform equipped with a flange, which directly serves to support the structure.
- A special coating is applied to the finished pile to protect it from corrosion.
The process is quite complicated, and making screw piles with your own hands is not the most best idea! Practice shows that all operations, with certain knowledge and experience, can be performed manually. But the fact is that the speed of work will be minimal, and there is no question of any wholesale clients.
How will the workshop for the production of piles be equipped
So, we have decided on the technology. Buying screw pile equipment is the next step for an entrepreneur. And this will become the most impressive expense item, since the lines of such a plan are quite expensive on the market - 1,500,000-3,000,000 rubles. To save money, you can buy used equipment. But in this case, you need to make sure that the line is really in working condition.
The workshop will require the following types of machines and apparatus
- Machine for cutting steel pipes (tape or milling).
- Induction oven.
- Rotary forging machine.
- Hydraulic Press.
- Drilling machine.
- Rollers for preparation of blades.
- Welding machine.
This is the minimum set of equipment that will allow you to make tips for screw piles and solder them with finished products. To automate the process, the presence of additional units in the workshop, for example, a beam crane, will not interfere.
The overall dimensions of the equipment will affect the size of the workshop being launched. Expect that you need a room with an area of at least 200 m 2. A workshop of this direction is usually located outside the city limits.
How profitable is the planned business
To start a business, you will need at least 3,500,000 rubles. This will include expenses for the purchase of the line and its commissioning, the purchase of raw materials, business registration and preparation of the premises. If we talk about the workshop in which the supported equipment will work, the investment may be reduced to 2,500,000 rubles.
Since the cost of screw piles is quite high, all costs will pay off quickly enough - the main thing is to start wholesale trade as soon as possible finished products. Offer designs to private builders and property developers, small construction firms, agro-industrial complexes. How much screw piles cost depends on the steel grade and product sizes. The wholesale price of a structure 2 m long is 1000-1500 rubles. By releasing 50 such piles per day (which is quite realistic even for a small workshop), you can earn up to 75,000 rubles per day selling them. With such a turnover per month, you can have revenues of up to 2,000,000 rubles.
As practice shows, net income entrepreneurs whose workshops are already on their feet is at least 100,000 rubles, and even more during the construction season.
To increase the inflow of profit, it is advisable to offer screw piles to customers. Then customers will be able not only to buy the necessary products, but also immediately order a service for their installation on site.
Currently, screw piles are used quite often in production. In order to organize your own enterprise, which will specialize in the production of such a building element, quite large investments will be required.
However, income with a competent approach will not be long in coming. And in order to open your own business in this area of life, you will need to familiarize yourself with some of the basic nuances that may affect the formation of the company.
The main point to be considered in the process of manufacturing piles
The most important thing that requires increased attention is the equipment for the production of screw piles. It must be clearly understood that it must be of high quality. Only in such a situation can we talk about a good profit from the products that will go on sale from the conveyors of the enterprise.
What you need to pay attention to
Currently, a variety of equipment can be offered by suppliers. Many characteristics, of course, coincide. However, there are also differences. The main distinguishing feature between various installations is productivity, degree of automation, additional equipment.
In order to equip your workshop, you must be guided by the volume of products that must be achieved in production. An important role is played by the financial capabilities of the entrepreneur. They don't always reach the highest level.
Optimal choice
So, what equipment for the production of screw piles can be considered optimal? In order to start your business, you do not need to purchase all the devices at once. The minimum set of the production line should include the following systems:
- Band saw equipment. It is needed for cutting metal blanks, which in the end will have the shape of pipes. This procedure takes place according to strictly fixed sizes.
- Rotary forging plant. This system is simply necessary, since it can be used to make a cone at one of the ends of the product.
- Induction equipment for the production of screw piles. It is required in order to be able to heat the end of the cone during the manufacture of products. This happens before the final forging.
- Steel molds. They must be used in order to tie the ends of the cone.
- Drilling machine. Required to buy for making holes in products.
- A system that cuts strips to fit specific spirals. It is impossible to find screw piles that would not have similar parts that are located from each other with a certain step. Therefore, this equipment must be purchased without fail.
- A device with which you can cut spirals. Typically, such an installation comes in one set with molds.
- A machine used for arc welding. This equipment, with the help of which the production of screw piles for foundations takes place, can work both in automatic and manual mode. Naturally, for the optimal operation of the entire enterprise as a whole, it is required to pay attention to the first option.
- A hydraulic press must be used in order to be able to form the pile neck and cutouts for the special flanges. Sold with molds.
Optimal but not perfect processing line
All of the above equipment is necessary so that the technology for the production of screw piles can be established at the initial stage of the formation of one's own enterprise. In order to purchase the above set of devices, you will need to spend about 900 thousand rubles.
The performance of such equipment can not be called great. However, for start-up entrepreneurs, it is the most preferred option. For larger enterprises, you need to pay attention to devices whose power is at a fairly high level. It should also be noted that you will need to pay extra money for such a parameter as automation. Additional costs will be spent on debugging the commissioning system. This should not be forgotten.
Don't worry about saving
It is not necessary to save on the purchase of machines. When calculating screw piles, keep in mind that the quality of the final product will depend on the equipment. Of course, you can always save your money. For this purpose, it is worth buying used equipment.
In addition, it is always possible to order a production line directly from China, which will save some money. It should be understood that European-made equipment has a higher cost.
Necessary set of devices for the enterprise for the production of piles
Summing up, we can say that when organizing your own, you will need to buy the following set of installations and tools:
- Cutting machines. Among them are a variety of presses that are engaged in stamping the petals of the screw part, circular saws used to cut piles from raw materials, angle grinders necessary for cutting the ends of the supports.
- Assembly tools. This group includes welding machines, various tables, workbenches, assembly stands, vices, clamps. In other words, this category of goods includes those tools that are used in order to be able to install screw piles. It will be much more difficult to do this with your own hands without using all the necessary equipment.
- You will need to purchase all the necessary tools for finishing and packaging the final product. In this case, we are talking about painting stands, spray guns, packers and other tools.
All this should be used in the production of piles.
Conclusion
In this review, the issue related to the purchase of all the necessary equipment was highlighted. The solution of such a problem must be approached with all responsibility and accuracy.
It is necessary to be guided in many respects by the amount that the entrepreneur is ready to allocate for organizing his business, namely for the purchase of equipment. And it should be understood that your own enterprise is constantly required to develop.
And for this it is necessary to purchase the latest and most powerful equipment for the production of screw piles. Only in this case it will bring consistently high profits. Good luck with organizing your own business!
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have your own Vacation home without exception, everyone dreams, especially since now all kinds of assembly houses are widely represented on the construction market. "I was interested in frame house 5x4 m with a price tag of only 250 thousand rubles, - Andrey Smirnov from Rostov-on-Don shares his project. - I can assemble such a house myself. Stops only the fundamental problem. Concrete blocks - expensive, troublesome, long. Same - strip foundation. Isn't there a simple solution - quick, "do it yourself" and at the same time reliable?
It turns out that there is such a solution, and it is popular both in Europe and in America. " It's about about screw piles for foundations, writes Mike Hops of Home Construction in his article "Minimizing Construction Cost Without Sacrificing Quality". - Developers, as a rule, care about their income, and customers - about their expenses. So, in the general estimate for the construction of a private house, 15-17% of the cost of foundation work is included. When screw piles are used, it is possible to keep within 2-3%.
Based on foreign, as well as initial Russian experience, we decided to talk about one of them - screw piles for the foundation - and how to make money on their production.
Will there be a demand for this product?
The main question of any entrepreneurial undertaking is whether there will be a demand for its products. “The topic is, of course, interesting,” says businessman Maxim Nagnibeda. - But will there be demand? That is the question. Our people are conservative, solid, not at home - but building fortresses with a bomb shelter in the basement. Of course, there is a share of fair skepticism in the opinion of the entrepreneur. At the same time, customers and independent developers already have a positive experience in using Western construction technologies aimed at minimizing costs in the construction of buildings.
“Why does a house made of OSB boards and mineral wool insulation need a strong foundation? - Explains construction expert Rodion Kalanov. - One screw pile with a diameter of 108 mm, depending on the type of soil, can withstand a load of 3 to 9 tons. Whereas the Canadian house from SIP panels with total area 150 square meters weighs no more than 15 tons. If we take into account the level of groundwater and the depth of soil freezing, then the foundation of screw piles will be even stronger than concrete.”
Thus, screw piles have a quite predictable prospect of filling a niche budget foundations for light private houses. In particular, the analyst of the ORFEI.ltd agency, Mark Katz, is convinced that this product has all the prerequisites to become a bestseller within the next 3-5 years. “The idea is good, however, it is often discredited by low-quality production. As a result, pipes rust quickly, and the blades sometimes break during screwing, - says the expert. “However, when the “foam” comes down and responsible producers remain, demand will be very high.”
What you need to know about the production of screw piles?
Any business idea, before it gets a start in life, is comprehended from the point of view of production - is it worth the candle? Here - the same. “This is an ordinary pipe, as a rule, with a diameter of 108 mm and a thickness of at least 4 mm,” explains Viktor Konkov, an entrepreneur who organized his own. - The end of the pipe is pointed, the blade is welded in the same place. Its size depends on the soil. This determines the range of piles.” With all this, the entrepreneur is sure that the most important thing in this business is quality control of welding. To do this, you must have devices for non-destructive analysis, for example,.
At the same time, the grade of steel from which the piles are made also matters. In particular, the use of 34NK precision steel alloys can significantly increase the service life of such a foundation. “Don't forget about the protection of pipes from rust, too,” Rodion Kalanov suggests. - A simple anti-corrosion paint is indispensable here, since when screwing a screw pile into the ground, it experiences high abrasive loads. Lining should be used, that is, the application of polyurethane, and the most resistant compositions.
According to the expert, for this it is necessary to apply to companies with special equipment. You can evaluate the quality of pile protection on your own, and without complex devices. “Usually I unscrew such a pile back and look at the coating,” Viktor Konkov shares his experience. “If the pipe is rubbed to the metal, then we can talk about unsatisfactory processing.”
In general, compliance with the three simple rules will provide high quality screw piles:
- control of welding with ultrasonic flaw detectors;
- use of pipes made of precision steel alloys;
- application of a reliable coating of polyurethane resins.
Say a word about this business
As for the business for the production of screw piles, it will take time to promote it. “I have been installing fences for a long time,” wrote a CSMPE forum member. - Once the customer himself provided us with screw piles for fences. A sort of pipes with a diameter of 54 mm, with a screw at the end. You screw it into the ground, then you stretch the Rabitz mesh, and then you dig a half-meter-deep hole around the piles and concrete it. So we decided to make the same ones, but for country wooden houses and baths. A hundred pieces were made, fortunately, which is not difficult. Then they sold them for a year, but things went well.
Markov Nikolai posted the following post on the forum dedicated to this product:
“I don’t know why, but the foundation on piles has not received such distribution in our country as in the West. Probably due to a misconception about complexity. Pictures of large equipment and huge iron piles are immediately drawn. If everyone knew that piles can also be 18 cm in diameter and you can drive them in yourself, the situation would change radically.” Indeed, there is not enough information in the media.
"Thanks to such pile foundations managed to launch a business construction frame houses , - said Alexander Ivankov, commercial director of Svoya Roof Over Your Head LLC. - Speed, ease of installation and budget - all this makes this product very interesting. We have already developed a specific business for our own production. The starting price is 500 thousand rubles. Payback period - summer season. I'm sure everything will work out!"